Home / Molding
NBT Plastic – Your Trusted Partner in Mold Design and Manufacturing
NBT Plastic is proud to have a team of highly experienced engineers specializing in mold design and manufacturing. We are committed to delivering optimal solutions tailored to our customers’ specific needs. Our products are guaranteed to meet exact specifications in terms of design, shape, and dimensions, fulfilling all customer expectations.
The Role of Mold Designs
Creating a complete mold set requires the use of detailed mold design drawings. Each drawing provides critical information about the required parameters of the mold components. To streamline and enhance the mold design process, many modern engineers now use software such as AutoCAD, Catia, and others. These tools allow for precise visualization of design specifications, simplifying the process and improving overall efficiency.
What is Mold Design?
Mold design is the process of creating a 3D mold model on a computer, based on the technical specifications and characteristics of the final product. This process is applicable to both new product development and reengineering of existing products.
To optimize mold design, engineers often utilize software like AutoCAD, Catia, etc., which enables them to model mold components accurately, including plates, screws, and other necessary elements.
For molds with complex structures or requiring high precision, it is crucial to represent every small detail to avoid omissions that could affect the final product’s quality during manufacturing.
Types of Mold Designs
Classifying mold types helps simplify the design process and allows mold engineers to tailor their work to customer requirements. Currently, molds are categorized into seven main types:
1. Plastic Injection Molds
Used to shape plastic products, these molds consist of various interconnected components. Molten plastic is injected into the mold cavity, cooled, and solidified to form the product. Effective design of injection molds requires deep experience in cavity machining.
2. Punching Dies
These molds use force to shape plastic or metal products and are typically employed for manufacturing thin metal parts using pressure.
3. Hot Forging Dies
Designed for processing metal at high temperatures. The raw material must be heated before being shaped and then cooled gradually to form the final product.
4. Cold Forging Dies
These use pressure to form materials at room temperature. High precision is required in material selection to prevent misalignment during machining.
Popular Mold Design Processes
Punching Mold Design Process
-
Calculate the shearing force required for the product.
-
Choose the appropriate punching machine.
-
Determine the mold’s height and dimensions.
-
Use design software (AutoCAD, Catia, etc.) to create the final mold model.
Plastic Molding Design Process
-
Receive product specifications from the client.
-
Identify the plastic material and select the appropriate mold material (usually steel alloy).
-
Design the mold using technical software like CAE, CAM, or Catia.
Plastic Injection Mold Design Process
This process is similar to plastic molding and follows the same key steps as above.
Mold Design Software
Today, engineers have access to a wide range of tools to create precise and effective mold designs. Popular software includes:
-
CAE
-
AutoCAD
-
Catia
-
CAM
-
And others.
These platforms are equipped with powerful features to make the mold design process easier, faster, and more accurate.
Leading Mold Manufacturing Services Provider
While there are many companies offering mold design and manufacturing services, not all deliver the same level of quality and reliability. Choosing the right partner is essential.
NBT Plastic stands out as a professional and trusted provider of mold manufacturing solutions. With years of experience and a highly skilled team of technicians, we are dedicated to delivering high-quality mold services that meet all customer specifications.
We combine modern equipment and technology with a clear, step-by-step process to ensure superior mold quality. This not only guarantees top-tier results but also helps customers reduce production costs over time.
NBT Plastic has become a preferred choice for many clients looking for mold manufacturing services. Our streamlined and professional process includes:
NBT Plastic’s 5-Stage Mold Manufacturing Process
Stage 1: Consultation and idea gathering from the client.
Stage 2: Research and evaluation of mold design based on specific client requirements.
Stage 3: Accurate and tailored service quotation.
Stage 4: High-precision mold fabrication.
Stage 5: Quality inspection and delivery of the finished mold to the client.
With a professional process and unwavering quality commitment, NBT Plastic remains a reliable partner for all your mold design and manufacturing needs.